• Flexicon

Flexicon aseptic liquid filling

Ultimate flexibility for scalable aseptic filling

For more than 30 years, Flexicon has been established as the preferred choice for liquid filling for GMP regulated industries.

At the heart of all the Flexicon filling systems is the low shear, gentle pumping action of our peristaltic fillers which ensure your valuable product is transferred undamaged with high accuracy and precision 

Flexicon offers a range of liquid filling and capping systems that grow with your business. Flexicon’s portfolio ranges from stand-alone units for hand filling, through semi-automatic systems, to fully automatic filling, stoppering and capping machines. The fully automatic systems are customised to fit any glass vial, plastic bottle, test tube, eye-dropper or non-self standing microtube.

Flexicon’s aseptic vial fill/finish systems for Biopharmaceutical applications offer class-leading precision, efficiency and flexibility. Isolator/RABS installation is an option. Costly floorspace is maximised, downtime minimised and risk of loss of your valuable product greatly reduced. Drugs can be brought to market faster and at high quality, supported by excellent GMP documentation.

As part of Watson-Marlow Fluid Technology Solutions, Flexicon is backed by a global network of sales and technical support engineers, supporting your processes whatever stage of your business development.

Flexicon offers a range of products that can be built together to expand into larger systems as your needs grow.

This scalable approach reduces validation costs and limits extra investment as your demand for capacity increases.

PF7+ peristaltic filling machine

Flexicon’s forward-looking product development policy continues to drive the expansion of a unique, high-quality range of products including the new PF7+ tabletop filler. The Flexicon PF7+ is the result of 30 years of industry-focused experience.

The PF7+ is simple to operate, reduces risk of errors, is highly flexible and comes with Flexicon’s trademark precision performance ensuring GMP and regulatory compliance. 

  • Precision filling from as low as 0.2 ml
  • Repeatable filling accuracies of better than ± 0.5 % to prevent costly over filling
  • No foaming, splashing or dripping between fills


Fully-automatic filling

Innovative design with a wide variety of options to suit all requirements.

Fast track your cell, gene and biological therapies with Cellefill™

Cellefill is a turnkey, small batch, vial filling machine with an integrated containment solution developed by aseptic fill/finish and containment experts Flexicon Liquid Filling and Franz Ziel. ​

The vial filling machine and containment solution delivers enhanced levels of process assurance to accelerate your time to market and maximises production capabilities through recipe driven operation. ​

Cellefill optimises your batch security with highly accurate peristaltic pump performance and environmental monitoring. ​

  • Maximises production efficiency with recipe driven, remote set-up and no format parts for the entire vial range ​
  • Highly accurate, precision filling from micro volumes to 50ml with better than ±1% achievable at most volumes ​
  • Reduces risk of batch loss with flexible in-process controls including 100% weight check with zero waste start-up



Flexicon product ranges

Aseptic liquid filling and capping systems

Flexicon liquid filling brochure

Flexicon's products scale with your business, from stand-alone units for hand filling, through semi-automatic systems, to fully automatic filling, stoppering and capping machines.

Download the Flexicon brochure

Flexicon PF7 chosen to transfer customised media for COVID nasal diagnostic tests

A Brazilian specialist culture media manufacturer for microbiological diagnosis bioBoaVista, has developed a viral transport medium (MTV) for more efficient nasal tests for the diagnosis of COVID-19. The novel medium stabilises samples for significantly longer; up to 48 hours at room temperature and up to 5 days between 2°C to 8°C, compared to standard saline samples that last only 12 hours.

Read the full case study

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