Flexible hose assemblies

Smoothbore PTFE hose

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Overview

Smoothbore

PTFE-lined hose for automotive and general purpose applications

Smoothbore hose comprises a straight PTFE tube liner and a stainless steel outer braid. It is the basic PTFE hose design being used successfully in many automotive and general-purpose applications. Other applications include use with high-pressure steam and gasses, refrigerants, hot oils, and other hot or corrosive fluids.

Features and benefits

  • PTFE-lined high pressure hose
  • Temperature resistant
  • Chemical resistant
  • Self-cleaning

Technical summary

Max. operating pressure540 bar
Max. operating pressure7800 psi
Certification and compliance3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 
Braid typeDouble, Single 
CoverEPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber 
Vacuum resistanceVacuum resistant to -0.9 bar 

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

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Performance

Standard wall, single braid hoses performance

Standard wall, single braid (SW, SB)
Bore size (Nominal) Bore size (Actual) Dash size ref (if any) PTFE tube wall thickness Braid outside diameter Minimum bend radius Maximum working pressure Weight per unit length *Part number
mm in mm in mm in mm in bar psi kg/mt lbs/ft
1/8 3.17 0.125 - 0.76 0.030 5.85 0.230 22 7/8 290 4,220 0.065 0.044 70-100-02-01-02
3/16 4.76 0.188 - 0.76 0.025 7.40 0.291 40 15/8 265 3,856 0.080 0.054 70-100-03-01-02
1/4 6.35 0.250 - 0.63 0.025 8.50 0.335 60 23/8 240 3,492 0.093 0.062 70-100-04-01-02
5/16 7.94 0.313 - 0.63 0.025 10.15 0.400 70 27/8 200 2,910 0.110 0.074 70-100-05-01-02
3/8 9.53 0.375 - 0.63 0.025 11.75 0.463 80 32/8 190 2,765 0.124 0.083 70-100-06-01-02
1/2 12.70 0.500 - 0.76 0.030 14.95 0.589 110 43/8 140 2,030 0.207 0.139 70-100-08-01-02
5/8 15.88 0.625 - 0.76 0.030 18.35 0.722 150 6 110 1,601 0.255 0.171 70-100-10-01-02
3/4 19.05 0.750 - 0.76 0.030 21.65 0.852 200 77/8 80 1,164 0.315 0.211 70-100-12-01-02
1 25.40 1.000 - 1.00 0.039 28.15 1.108 300 117/8 55 800 0.430 0.288 70-100-16-01-02
* For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110 * For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110

Medium wall, single braid hoses performance

Medium wall, single braid (MW, SB), also referred to as Hyperline SB
The Hyperline MW, SB Range meets or exceeds SAE 100R14 standard.

Bore size (Nominal)
BB=Big Bore

 Bore size (Actual) Dash size ref (if any) PTFE tube wall thickness Braid outside diameter Minimum bend radius Max working pressure Weight per unit length *Part number
mm in mm in mm in mm in Bar Psi Kg/mt Lbs/Ft
1/16 BB 2.0 0.079 -2 1.00 0.040 5.00 0.197 13 1/2 450 6,500 0.045 0.030 70-300-02-01-02
1/8 BB 3.5 0.138 -3 1.00 0.040 6.45 0.254 20 3/4 350 5,076 0.070 0.047 70-300-03-01-02
3/16 BB 5.0 0.200 -4 0.76 0.030 7.65 0.301 45 13/4 290 4,206 0.078 0.052 70-400-03-01-02
1/4 BB 6.7 0.264 -5 0.76 0.030 9.30 0.366 60 23/8 240 3,480 0.110 0.074 70-400-04-01-02
5/16 BB 8.4 0.335 -6 0.76 0.030 10.72 0.422 70 23/4 220 3,190 0.136 0.091 70-400-05-01-02
3/8 BB 10.0 0.394 -7 0.76 0.030 12.75 0.500 80 3 190 2,755 0.166 0.111 70-400-06-01-02
1/2 BB 13.3 0.536 -10 0.76 0.030 16.35 0.644 130 5 150 2,175 0.210 0.141 70-400-08-01-02
5/8 BB 16.5 0.654 -12 0.84 0.033 19.50 0.768 163 61/2 130 1,885 0.280 0.188 70-400-10-01-02
3/4 BB 19.8 0.780 - 1.00 0.040 22.50 0.860 180 7 110 1,595 0.327 0.219 70-400-12-01-02
1 BB 26.4 1.040 - 1.00 0.040 30.10 1.190 230 9 80 1,160 0.524 0.351 70-400-16-01-02
* For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110 * For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110

Heavy wall, single braid hoses performance

Heavy Wall, single braid (HW, SB)
Bore size (Nominal) Bore size (Actual) Dash size ref (if any) PTFE tube wall thickness Braid outside diameter Minimum bend radius Maximum working pressure Weight per unit length *Part number
mm in mm in mm in mm in bar psi kg/mt lbs/ft
1/8 3.17 0.125 - 1.00 0.039 6.10 0.240 20 7/8 290 4,220 0.068 0.046 70-200-02-01-02
3/16 4.76 0.188 - 1.00 0.039 7.65 0.301 29 11/8 270 3,929 0.087 0.058 70-200-03-01-02
1/4 6.35 0.250 - 1.00 0.039 9.25 0.364 30 12/8 260 3,783 0.113 0.076 70-200-04-01-02
5/16 7.94 0.313 - 1.00 0.039 10.90 0.429 40 15/8 230 3,347 0.135 0.091 70-200-05-01-02
3/8 9.53 0.375 - 1.00 0.039 12.50 0.492 55 22/8 200 2,910 0.153 0.103 70-200-06-01-02
1/2 12.70 0.500 - 1.00 0.039 15.60 0.614 85 33/8 160 2,328 0.240 0.161 70-200-08-01-02
5/8 15.88 0.625 - 1.30 0.051 19.10 0.752 110 43/8 130 1,892 0.292 0.196 70-200-10-01-02
3/4 19.05 0.750 - 1.30 0.051 22.05 0.868 145 56/8 92 1,339 0.344 0.231 70-200-12-01-02
1 25.40 1.000 - 1.50 0.059 28.80 1.134 260 102/8 69 1,004 0.470 0.315 70-200-16-01-02
* For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110 * For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110

Standard wall, double braid hoses performance

Standard wall, double braid (SW, DB)
Bore size (Nominal) Bore size (Actual) Dash size ref (if any) PTFE tube wall thickness Braid outside diameter Minimum bend radius Maximum working pressure Weight per unit length *Part number
mm in mm in mm in mm in bar psi kg/mt lbs/ft
1/8 3.17 0.125 - 0.76 0.030 6.85 0.270 20 7/8 360 5,238 0.100 0.067 70-100-02-02-02
3/16 4.76 0.188 - 0.76 0.025 8.70 0.343 30 11/4 330 4,802 0.135 0.091 70-100-03-02-02
1/4 6.35 0.250 - 0.63 0.025 10.05 0.396 40 15/8 290 4,220 0.160 0.107 70-100-04-02-02
5/16 7.94 0.313 - 0.63 0.025 11.55 0.455 50 2 250 3,638 0.190 0.127 70-100-05-02-02
3/8 9.53 0.375 - 0.63 0.025 13.35 0.526 60 23/8 230 3,347 0.214 0.143 70-100-06-02-02
1/2 12.70 0.500 - 0.76 0.030 16.40 0.646 90 35/8 180 2,629 0.341 0.229 70-100-08-02-02
5/8 15.88 0.625 - 0.76 0.030 19.95 0.785 130 51/8 135 1,964 0.416 0.279 70-100-10-02-02
3/4 19.05 0.750 - 0.76 0.030 23.10 0.910 170 63/4 100 1,455 0.503 0.337 70-100-12-02-02
1 25.40 1.000 - 1.00 0.039 29.60 1.165 270 103/4 70 1019 0.430 0.700 70-100-16-02-02
* For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110 * For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110

Heavy wall, double braid hoses performance

Heavy Wall, double braid (HW, DB)
Bore size (Nominal) Bore size (Actual) Dash size ref (if any) PTFE tube wall thickness Braid outside diameter Minimum bend radius Maximum working pressure Weight per unit length *Part number
mm in mm in mm in mm in bar psi kg/mt lbs/ft
1/8 3.17 0.125 - 1.00 0.039 7.05 0.278 18 3/4 350 5,093 0.108 0.072 70-200-02-02-02
3/16 4.76 0.188 - 1.00 0.039 8.90 0.350 25 1 320 4,656 0.140 0.094 70-200-03-02-02
1/4 6.35 0.250 - 1.00 0.039 10.75 0.423 26 11/8 310 4,511 0.183 0.123 70-200-04-02-02
5/16 7.94 0.313 - 1.00 0.039 12.35 0.486 35 11/2 275 4,001 0.210 0.141 70-200-05-02-02
3/8 9.53 0.375 - 1.00 0.039 14.10 0.555 50 2 240 3,492 0.243 0.163 70-200-06-02-02
13/32 10.32 0.406 - 1.00 0.039 15.05 0.593 60 23/8 230 3,347 0.258 0.173 70-500-13-02-02
1/2 12.70 0.500 - 1.00 0.039 16.90 0.665 75 3 200 2,900 0.374 0.251 70-200-08-02-02
5/8 15.88 0.625 - 1.30 0.051 20.75 0.817 100 4 155 2,255 0.452 0.303 70-200-10-02-02
3/4 19.05 0.750 - 1.30 0.051 23.80 0.937 135 53/8 110 1,601 0.532 0.356 70-200-12-02-02
1 25.40 1.000 - 1.50 0.059 30.70 1.209 250 97/8 84 1,222 0.730 0.489 70-200-16-02-02
* For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110 * For Anti-Static Grade, add 10 to the 3-digit part number e.g. 70-100- becomes 70-110

Specifications

Technical specifications

Standard wall, single braid hosesMedium wall, single braid hosesHeavy wall, single braid hosesStandard wall, double braid hosesMedium wall, double braid hosesHeavy wall, double braid hoses
Nominal bore size5 - 25 mm (0.1875 - 1 in) 1.5 - 25 mm (0.0625 - 1 in) 3 - 25 mm (0.125 - 1 in) 3 - 25 mm (0.125 - 1 in) 1.5 - 25 mm (0.0625 - 1 in) 3 - 50 mm (0.125 - 2 in) 
Actual bore size4.76 - 25.4 mm (0.188 - 1 in) 2 - 26.4 mm (0.079 - 1.04 in) 3.17 - 25.4 mm (0.125 - 1 in) 3.17 - 25.4 mm (0.125 - 1 in) 2 - 26.4 mm (0.079 - 1.04 in) 3.17 - 50.8 mm (0.125 - 2 in) 
Outside diameter7.4 - 28.15 mm (0.291 - 1.108 in) 5 - 30.1 mm (0.197 - 1.19 in) 6.1 - 28.8 mm (0.24 - 1.134 in) 6.85 - 29.6 mm (0.27 - 1.165 in) 6 - 31.7 mm (0.236 - 1.249 in) 7.05 - 56.4 mm (0.278 - 2.221 in) 
Max. operating pressure265 bar (2910 psi) 450 bar (6500 psi) 290 bar (4220 psi) 360 bar (5238 psi) 540 bar (7800 psi) 350 bar (5093 psi) 
Burst pressure165 - 795 bar (2400 - 8,730 psi) 240 - 1,350 bar (3480 - 19,500 psi) 207 - 870 bar (3012 - 12,660 psi) 210 - 1,080 bar (3057 - 15,714 psi) 300 - 1,620 bar (4200 - 23,400 psi) 120 - 1,050 bar (1746 - 15,279 psi) 
Certification and compliance3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 3.1 Traceability, EN16643:2016, FDA (materials), SAE J1401, SAE J1737, TS 16949:2016 
Operating temperature-73 °C to 260 °C (-100 °F to 500 °F) -73 °C to 260 °C (-100 °F to 500 °F) -73 °C to 260 °C (-100 °F to 500 °F) -73 °C to 260 °C (-100 °F to 500 °F) -73 °C to 260 °C (-100 °F to 500 °F) -73 °C to 260 °C (-100 °F to 500 °F) 
Bend radius40 - 300 mm (1.625 - 11.875 in)  13 - 230 mm (0.5 - 9 in)  20 - 260 mm (0.875 - 10.25 in)  20 - 270 mm (0.875 - 10.75 in)  11 - 210 mm (0.5 - 8.25 in)  18 - 1,200 mm (0.75 - 47.25 in)  
Weight per unit length0.08 - 0.43 kg/m (0.054 - 0.288 lb/ft) 0.045 - 0.524 kg/m (0.03 - 0.351 lb/ft) 0.068 - 0.47 kg/m (0.046 - 0.315 lb/ft) 0.1 - 0.7 kg/m (0.067 - 0.469 lb/ft) 0.075 - 0.83 kg/m (0.05 - 0.55 lb/ft) 0.108 - 1.61 kg/m (0.072 - 1.079 lb/ft) 
Braid typeSingle Single Single Double Double Double 
CoverEPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber EPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber EPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber EPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber EPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber EPDM rubber, Flexible PVC, Hytrel, Nylon II, Sarlink, Silicone rubber 
End fittingHydraulic tail end fittings, PTFE tail end fittings Hydraulic tail end fittings, PTFE tail end fittings Hydraulic tail end fittings, PTFE tail end fittings Hydraulic tail end fittings, PTFE tail end fittings Hydraulic tail end fittings, PTFE tail end fittings Hydraulic tail end fittings, PTFE tail end fittings 
Vacuum resistanceVacuum resistant to -0.9 bar Vacuum resistant to -0.9 bar 

Materials of construction

Standard wall, single braid hosesMedium wall, single braid hosesHeavy wall, single braid hosesStandard wall, double braid hosesMedium wall, double braid hosesHeavy wall, double braid hoses
Liner tubeAnti-static PTFE, HPG PTFE, Natural PTFEAnti-static PTFE, HPG PTFE, Natural PTFEAnti-static PTFE, HPG PTFE, Natural PTFEAnti-static PTFE, HPG PTFE, Natural PTFEAnti-static PTFE, HPG PTFE, Natural PTFEAnti-static PTFE, HPG PTFE, Natural PTFE
Wire braidStainless steelStainless steelStainless steelAramid fibre, Stainless steelAramid fibre, Stainless steelAramid fibre, Stainless steel

Documentation

Brochures

  1. Smoothbore technical brochure (EN).pdf
    PDF - 1.2mb

Datasheets

  1. Heavy wall, single braid hoses datasheet (EN).pdf
    PDF - 244.1kb
  2. Medium wall, single braid hoses datasheet (EN).pdf
    PDF - 245.1kb
  3. Standard wall, single braid hoses datasheet (EN).pdf
    PDF - 243.8kb
  4. Medium wall, double braid hoses datasheet (EN).pdf
    PDF - 233.9kb
  5. Heavy wall, double braid hoses datasheet (EN).pdf
    PDF - 244.1kb
  6. Standard wall, double braid hoses datasheet (EN).pdf
    PDF - 243.8kb

Other

  1. configure-for-abrasion.pdf
    PDF - 232.1kb
  2. configure-for-bend.pdf
    PDF - 164.2kb
  3. length-calculation.pdf
    PDF - 192.4kb
  4. special-usage-conditions-smth.pdf
    PDF - 136.6kb

Options and accessories

Braids, Covers and External Protections

Hose
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Tube only -TO ✔       ✔   ✔ ✔ ✔
Stainless Steel - SS ✔       ✔   ✔ ✔ ✔
Rubber Covered - RC ✔     ✔ ✔ ✔      
Polypropylene Braid - PB ✔       ✔        
Platinum Cured - SI ✔ ✔ ✔ ✔ ✔        
Braids
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Plastic Rubber option         ✔   ✔ ✔  
Aramid               ✔  
Kynar Braid         ✔        
Hastelloy Braid         ✔        
Blue EPDM ✔     ✔ ✔        
Black EPDM ✔       ✔ ✔      
External protections
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Safeguard Protection Sleeve - SG ✔ ✔ ✔ ✔ ✔ ✔      
Scuff Ring - SR ✔ ✔ ✔ ✔ ✔ ✔      
Protection Coil - PC ✔ ✔ ✔ ✔ ✔ ✔      
Double Rubber Cover End Protection - RC300 ✔   ✔ ✔ ✔ ✔      
Double Rubber Cover End Protection - DBK300 ✔       ✔   ✔ ✔ ✔

 

End Fittings

  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Swivel Flange Fittings - Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
Swivel Flange Fittings - Lined ✔     ✔ ✔ ✔      
Cam & Groove Fittings Male Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
Cam & Groove Fittings Male Lined ✔     ✔ ✔ ✔      
Cam & Groove Fittings Female Non-lined ✔ ✔ ✔ ✔ ✔ ✔      
Cam & Groove Fittings Female Lined ✔     ✔ ✔ ✔      
Sanitary Triclamp Fittings PTFE Lined and Flared ✔     ✔ ✔        
Sanitary Triclamp Fittings - Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
Sanitary & Mini Sanitary ✔ ✔ ✔ ✔ ✔ ✔      
Sanitary Triclamp Fittings - 90° Elbow Fitting ✔ ✔ ✔ ✔ ✔ ✔      
DIN 11851 / SMS Fittings - PTFE Lined ✔     ✔ ✔        
DIN 11851 Fittings - Non-Lined ✔ ✔ ✔ ✔ ✔ ✔      
RJT Female Fittings - Non-lined ✔ ✔ ✔ ✔ ✔ ✔      
BSP & NPT Threaded Fittings - NPT & BSPT Fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
BSP & NPT Threaded Fitting - BSP 60° Cone seat female fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
JIC Fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
PTFE Dip Pipe Fittings ✔ ✔ ✔ ✔ ✔        
3-A Sanitary Fittings ✔ ✔ ✔ ✔          
90° Elbow Fitting ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Grooved Standpipe Fittings ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
IDF Female / Male - Non-lined ✔ ✔ ✔ ✔ ✔        
ENCAP Fittings ✔ ✔ ✔ ✔ ✔        
PTFE Tail or Hydraulic Fittings             ✔ ✔ ✔
PTFE Tail Fittings         ✔   ✔ ✔ ✔

How to order

Specify all requirements in order shown below:

  1. Quantity
  2. Hose size
  3. PTFE Liner
  4. Braid
  5. External Cover
  6. Protection system
  7. Length
  8. End fittings
Example
Written description 1/4” VH1, HPG, AS, RC (Blue)
Part numbers Part No 70-310-03-01-02, PVC Trans Blue.

 

Special requirements:

  • Hose construction
  • Tagging information
  • Certification
  • Special testing

Specify full written description on enquiry or purchase order:

Hose Grades

PTFE liner Braids Rubber covers
Natural (GP) 316 stainless steel (SS) Plastic Rubber covers
Antistatic (AS)    

 

Smoothbore Cut Lengths

Aflex Hose are also able to supply Smoothbore Hose in ready-to-assemble pre-cut lengths, with the braid wire at the ends annealed and cut so the cut ends do not flare out. This makes it easier to slide ferrules on to the hose ends during assembly.

This can be applied to all sizes up to 1” bore Smoothbore, Single Braid hose for minimum quantities of 500+ lengths. Minimum cut length 60mm (23/8”), lengths cut to an accuracy of 1.5mm (1/16”).

External protections available – see braid, covers and end fittings page.

Smoothbore assembly length and limitations

MINIMUM LENGTHS DO NOT INCLUDE FITTINGS.

Hose length + end fittings = Total hose assembly length (sealing face to sealing face)

Lengths made to customer requirement.

Tolerance +11/2%/-0 %. Closer tolerances available to special order.

End Fittings

Large range of ‘standard’ end fittings available.

Special order—non-standard grades of SS or materials such as Hastelloy or Monel.

Specification Equivalents
Grade BS
British Standard		 AISI
American Standard or
C = Casting Grade		 EN
European Norm
316L SS BS 316 S11 AISI 316 L EN1.4404
316C SS BS 316 C16 CF8M EN 1.4408
304 SS BS 304 S15 AISI 304 EN 1.4301

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