Aseptic filling - fully automatic systems

FPC50 filling, stoppering and capping system


FPC50 filling, stoppering and capping system

FPC50 is a highly flexible aseptic filling system with integrated, full or partial stoppering and crimp capping of vials. It provides a ready-to-use and easy-to-validate filling system for small batch production of vial sizes between 2R and 100H.

Designed for use under laminar air flow or in a restricted access barrier system, the FPC50 is available as a customised solution for integration into an isolator.

Providing fast and easy changeover between batches, the FPC50 handles up to 25 vials per minute and uses a minimum of space in a cleanroom. High filling accuracy prevents costly overfilling.

Filling is done by the integrated, highly accurate peristaltic dispenser, which can give an optimum filling accuracy for volumes from micro-volumes. This feature prevents costly overfilling of expensive liquids. As an option, the unit can do automatic gas purging before, during and after the liquid filling process.

A complete change-over between different liquids, vials or stoppers can be done by the operator within five minutes, without any technical support from outside the cleanroom.

FPC50 can be customised to fit different sizes of trays at the infeed and at the outfeed. The infeed tray can be positioned on the front of the FPC50 or on the left side of the unit.

Features and benefits

  • Single-use fluid path ensures simple cleaning validation
  • First-class documentation and test protocols for FAT, IQ and OQ
  • Software designed and qualified according to GAMP5
  • Universal format parts for stoppers and crimp caps
  • 13 mm and 20 mm stoppers and crimp caps
  • Optional in-line check weighing and customised guarding
  • Optional software to support FDA 21 CFR Part 11
  • Batch report after each production run

Technical summary

Accuracy±0.5 %
Capacity1500 units/hour
StoppersØ13 mm and 20 mm 
Cap diameter range13-20 mm
Infeed and outfeed traysWidth/open end min. 200mm/7.9"-max. 305mm/12" 

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.


Technical specifications

Accuracy±0.5 %
Air supply/pneumatic connection5 bar clean and dry air 
Capacity1500 units/hour
Cap diameter range13-20 mm
Filling volume range 0.1-100 ml
Infeed and outfeed traysWidth/open end min. 200mm/7.9"-max. 305mm/12" 
Interface2 x RS232 serial communication for balance and printer 1 x 24V output signal for nitrogen purge valve 2 x external error for interface with for example a particle counter Communnication with RABS (specified by Watson-Marlow Flexicon) 
Power supply110/230 VAC, 50/60 Hz 
StoppersØ13 mm and 20 mm 
Power consumptionMax 1200 W 
Weight400 kg

FPC50 dimensions

Materials of construction

MaterialAnodised aluminium, Stainless steel, Stainless steel AISI 316L



  1. FPC50 (EN).pdf
    PDF - 4mb



Recommended Products

  1. Accusil tubing

    Accusil tubing

    Tubing for accurate filling with excellent dispensing accuracy ± 0.5 %. Eight sizes available.

    Single-use assemblies

Related Products

  1. FMB210


    Fully-automatic systems for production. Highly accurate filling of volumes from less than 0.2 ml to more than 250 ml.

    Aseptic filling - fully automatic systems

  2. FP50


    Filling and stoppering for small batch production. No costly overfilling – fill accuracy better than ±0.5 %.

    Aseptic filling - fully automatic systems

  3. FPC60


    Uniquely configurable fill/finish system. Innovative design with a wide variety of options to suit all requirements.

    Aseptic filling - fully automatic systems

Our specialists are here to help you succeed.

To order a product or ask a question

Contact our experts