Valves - tank valves

Tank-bottom valves

Overview

ASEPCO Weirless Radial diaphragm™ tank-bottom valve

Designed specifically to meet the stringent requirements of the bioprocessing industry Weirless Radial diaphragm tank valves offer solutions to the most challenging applications. It is easy to weld our valves truly flush to the bottom of your tank with our heavy‑duty, thick weld flange. There are no gaskets, bolts or seams.

Features and benefits

  • Optimized radial diaphragm design, eliminates entrapment for easy cleaning
  • Simple, Tri-Clamp assembly makes maintenance 80 % faster
  • Truly flush mount design with no gaskets, bolts or seams
  • Integrated travel stops
  • No readjustment or retightening
  • Up to three ports for CIP/SIP or flushing while closed

Technical summary

Mounting typeFlush 
Outlet connectionsHygienic clamp, Tube end 
Max. operating pressure10 bar
Max. operating pressure150 psi
Compatible actuatorsFail closed, Fail open, Manual, Pneumatic 
Compatible diaphragmsEPDM, Silicone, Silicone plus, Viton 
Surface finish optionsElectropolished, Max 10 micro-inch Ra (0.25 µm Ra), Max 15 micro-inch Ra (0.375 µm Ra), Max 20 micro-inch Ra (0.5 µm Ra) 
Certification and complianceISO 9001 
StandardsASME BPE, CE-PED 

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

Tank-bottom valve flow rates
Flow rates
Size inches LPM (GPM)*
0.5 10.2 (2.7)
1.0 59.8 (15.8)
1.5 180.0 (48.0)
2.0 272.0 (72.0)
2.5 340.7 (90.0)
3.0 643.0 (170.0)
4.0 1143.0 (302.0)

*Flow rates based on water at 1 psi (0.07 bar) at ambient

Specifications

Technical specifications

Tank-bottom valves
Mounting typeFlush 
Flow rate10.2 - 1,143 l/m
Flow rate2.7 - 302 USGPM
Sizes0.5", 1.0", 1.5", 2.0", 2.5", 3.0", 4.0" 
Outlet connectionsHygienic clamp, Tube end 
Max. operating pressure10 bar
Max. operating pressure150 psi
Operating temperature range -51 °C to 177 °C
Operating temperature range -60 °F to 350 °F
Compatible actuatorsFail closed, Fail open, Manual, Pneumatic 
Compatible diaphragmsEPDM, Silicone, Silicone plus, Viton 
Surface finish optionsElectropolished, Max 10 micro-inch Ra (0.25 µm Ra), Max 15 micro-inch Ra (0.375 µm Ra), Max 20 micro-inch Ra (0.5 µm Ra) 
Certification and complianceISO 9001 
StandardsASME BPE, CE-PED 
Weight0.3 - 31.1 kg
Weight0.6 - 68.6 lbs

Tank-bottom valves dimensions

TCXX-100-X: Clamp-mounted tank valve
Size inches A B C - with pneumatic actuator C - with manual actuator D
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
0.5 N/A N/A N/A N/A N/A
1.0 113.0 (4.4) 52.0 (2.1) 173.0 (6.8) 148.0 (5.8) 50.0 (2.0)
1.5 132.0 (5.2) 64.0 (2.5) 187.0 (7.4) 146.0 (5.8) 50.0 (2.0)
2.0 162.0 (6.4) 76.0 (3.0) 208.0 (8.2) 186.0 (7.3) 64.0 (2.5)
2.5 N/A N/A N/A N/A N/A
3.0 200.0 (7.9) 100.0 (4.0) 271.0 (10.7) 212.0 (8.3) 91.0 (3.6)
4.0 243.0 (9.6) 146.0 (5.7) 381.0 (15.0) 284.0 (11.2) 119.0 (4.7)
TFXX-100-X: Flush-mounted tank valve
Size inches A B C - with pneumatic actuator C - with manual actuator D
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
0.5 87.0 (3.4) 56.0 (2.2) 129.0 (5.1) 108.0 (4.3) 50.0 (2.0)
1.0 113.0 (4.4) 52.0 (2.1) 173.0 (6.8) 148.0 (5.8) 76.0 (3.0)
1.5 132.0 (5.2) 64.0 (2.5) 187.0 (7.4) 146.0 (5.8) 76.0 (3.0)
2.0 162.0 (6.4) 76.0 (3.0) 208.0 (8.2) 186.0 (7.3) 102.0 (4.0)
2.5 192.0 (7.5) 101.0 (4.0) 271.0 (10.7) 212.0 (8.3) 125.0 (4.9)
3.0 200.0 (7.9) 100.0 (4.0) 271.0 (10.7) 212.0 (8.3) 125.0 (4.9)
4.0 243.0 (9.6) 146.0 (5.7) 381.0 (15.0) 284.0 (11.2) 178.0 (7.0)

Weights

Weights
Size Valve Body Total Weight with Manual Actuator Total Weight with pneumatic actuator
inches kg lb kg lb kg lb
0.5 0.3 0.6 1.2 2.7 1.1 2.4
1.0 1.6 3.6 3.5 7.8 3.9 8.7
1.5 1.8 3.9 3.2 7.1 4.4 9.7
2.0 7.4 16.4 10.0 23.0 11.2 24.7
2.5 17.5 38.6 21.0 45.6 28.3 62.3
3.0 17.5 38.6 21.0 45.6 28.3 62.3
4.0 31.1 68.6 38.0 83.8 54.9 121.0

Materials of construction

MaterialHastelloy C22, Hastelloy C276, Stainless steel 316L, Stainless steel AL-6XN

Literature

Brochures

  1. ASEPCO weirless radial diaphragm valves (EN).pdf
    PDF - 600,3kb

Datasheet

  1. Tank-bottom Valves datasheet (EN).pdf
    PDF - 833,2kb

Manuals

  1. Tank valve manual (EN).pdf
    PDF - 2,4mb

Actuators

Actuators

The AKS actuator series** for tank valves is a durable, easy to maintain actuator made of a plastic housing and stainless steel diaphragm interface. The resulting actuator is a hygienic design which is GMP-compliant.

Our tank valve actuators are also available in the AJS actuator series an all stainless steel actuator providing all the same performance, but in a heavy-duty package.

Both versions offer manual and pneumatic options, are provided with laser-etched serial numbers for traceability, and carry a market-leading three year warranty. It is straightforward to add automation to the pneumatic versions by mounting switches or controllers from any manufacturer.

Work with all manufacturers linear switches and controllers (i.e. Westlock, Stonel, Burkert, etc.)

**AKS actuator series only available on 0.5" to 1.5" sizes

Diaphragms

Diaphragms

Multiple materials cope with virtually every temperature, pressure and chemical challenge in the food and biopharm industries.

Materials include:

  • Silicone
  • EPDM
  • Silicone plus
  • Viton A
  • Viton A (steam resistent)
  • Viton GF
  • PTFE

All diaphragms are laser-etched with cure dates and batch numbers, ensuring that they are completely traceable.

Order Information

Product codes

Size Model code Description
0.5 TF05-100 Radial valve , 0.5" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 0.5" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
1.0 TF10-100 Radial valve ,1" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 1" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
1.5 TF17-100 Radial valve , 1.5" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 1.5" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
2.0 TF20-100 Radial valve , 2" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 2" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
2.5 TF25-100 Radial valve , 3" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 2.5" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
3.0 TF30-100 Radial valve , 3" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 3" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp
4.0 TF40-100 Radial valve , 4" Flush Tank, EN 1.4435 body/316L fitting(s), Fits 0.375" thick or less head, 4" 45̊ clamp-end outlet, flush diaphragm, (unground weld(s), weld is polished to match interior finish), x micro-inch Ra surface finish, electropolished and passivated, includes body/actuator clamp

Recommended Products

  1. EPDM diaphragms

    EPDM diaphragms

    EPDM diaphragms. Not suitable for use with solvents or petroleum agents.

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  2. PTFE diaphragms

    PTFE diaphragms

    Long-lasting, quick-change diaphragms. Extremely chemical and steam resistant. Only available for tank valves.

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  3. Viton diaphragms

    Viton diaphragms

    Excellent heat and chemical resistance. Not suitable for use with ketones and esters. Steam resistant version available.

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ASEPCO Weirless Radial diaphragm tank-bottom valve - the leading aseptic tank‑bottom valve.

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