Flexible hose assemblies

Bioflex Ultra

Overview

Bioflex Ultra

PTFE-lined hose for biotechnology and pharmaceutical fluid transfers

Chemically inert and easy to clean, Bioflex Ultra is a corrosion resistant hose for the pharmaceutical, food and beverage and chemical industries. This flexible hose provides reliability, performance and long service life.

Features and benefits

  • Natural or anti-static patented PTFE liner
  • Very flexible, yet kink resistant
  • Smooth bore for uninterrupted fluid flow and ease of cleaning
  • High temperature and pressure capability
  • Chemical resistant
  • PTFE-lined and non-lined end fittings with laser etched ferrule for ultimate traceability
  • Range of braid, cover and external protection options available

Technical summary

Nominal bore size9.5 - 80 mm
Nominal bore size0.375 - 3 in
Outside diameter12 - 94.8 mm
Outside diameter0.47 - 3.732 in
Max. operating pressure80 bar
Max. operating pressure1160 psi
Certification and compliance3.1 Traceability, 3-A 62-02, Anti-static to BS5173 section 103.13 part 6.2 and 6.3, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), Fireproof to BS5173 section 103.13 part 6.2 and 6.3, ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class 
Bend radius19 - 350 mm
Bend radius0.75 - 13.75 in
Braid typeNone 
CoverEPDM, None, Silicone rubber 

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

EPDM rubber covered (RC/BK) grade hoses performance

Nominal hose bore size Actual bore size Bioflex Ultra grade (cover) Helical wire Maximum working pressure of hose Burst pressure Minimum bend radius
inmminmm  barpsibarpsiinmm
389.50.3829.7RC/BK/SI-80116050072003419
12150.51613.1RC/BK/SI701015400580011238
58160.63816.2RC/BK/SI65940380550013445
34200.76019.3RC/BK/SI608703004350250
*78220.87022.1RC/BK/SI55800220320021855
1251.01225.7RC/BK/SI50720200290023470
114321.26832.2RC/BK/SI4565018026004100
*138351.37034.8RC/BK/SI4058016023204100
112401.51638.5RC/BK/SI405801602320512140
*178481.86647.4RC/BK/SI355001402000658170
2502.01251.1RC/BK/SI3043012017508200
212652.50863.7RC/BK/SI202908011601178300
3803.02476.8RC/BK/SI15218608701334350
RC = Blue EPDM rubber cover, BK = Black EPDM rubber cover, SI = Silicone rubber cover

*The 78", 138" and 178" hose sizes are only suitable for use with PTFE lined sanitary clamp (or triclover) end fittings and PTFE lined I-Line end fittings.

** The maximum working pressure (MWP) of a hose assembly is limited to the lowest of the MWP’s of either of the two end fittings, or of the hose itself as listed above. The MWP of the hose reduces as the operating temperature increases, consult Aflex Hose for guidance.

Polypropylene braid (PB) grade hoses performance

Nominal hose bore size Actual bore size Bioflex Ultra grade (braid) Helical wire Maximum working pressure of hose Burst pressure Minimum bend radius
inmminmm  barpsibarpsiinmm
½150.51613.1PB35500140200038
160.63816.2PB33480130190045
¾200.76019.3PB304401201750250
*⅞220.87022.1PB27.540011016002⅛55
1251.01225.7PB25360100145070
321.26832.2PB233309013004100
*1⅜351.37034.8PB202908011604100
401.51638.5PB20290801160140
*1⅞481.86647.4PB182507210406⅝170
2502.01251.1PB15215608708200
652.50863.7PB121744869611⅞300
3803.02476.8PB101454058013¾350
PB = Polypropylene braid

*The ⅞", 1⅜" and 1⅞" hose sizes are only suitable for use with PTFE lined sanitary clamp (or triclover) end fittings and PTFE lined I-Line end fittings.

** The maximum working pressure (MWP) of a hose assembly is limited to the lowest of the MWP’s of either of the two end fittings, or of the hose itself as listed above. The MWP of the hose reduces as the operating temperature increases, consult Aflex Hose for guidance.

Silicone rubber covered (SI) grade hoses performance

Nominal hose bore size Actual bore size Bioflex Ultra grade (cover) Helical wire Maximum working pressure of hose Burst pressure Minimum bend radius
inmminmm  barpsibarpsiinmm
389.50.3829.7RC/BK/SI-80116050072003419
12150.51613.1RC/BK/SI701015400580011238
58160.63816.2RC/BK/SI65940380550013445
34200.76019.3RC/BK/SI608703004350250
*78220.87022.1RC/BK/SI55800220320021855
1251.01225.7RC/BK/SI50720200290023470
114321.26832.2RC/BK/SI4565018026004100
*138351.37034.8RC/BK/SI4058016023204100
112401.51638.5RC/BK/SI405801602320512140
*178481.86647.4RC/BK/SI355001402000658170
2502.01251.1RC/BK/SI3043012017508200
212652.50863.7RC/BK/SI202908011601178300
3803.02476.8RC/BK/SI15218608701334350
RC = Blue EPDM rubber cover, BK = Black EPDM rubber cover, SI = Silicone rubber cover

*The 78", 138" and 178" hose sizes are only suitable for use with PTFE lined sanitary clamp (or triclover) end fittings and PTFE lined I-Line end fittings.

** The maximum working pressure (MWP) of a hose assembly is limited to the lowest of the MWP’s of either of the two end fittings, or of the hose itself as listed above. The MWP of the hose reduces as the operating temperature increases, consult Aflex Hose for guidance.

Stainless steel braid (SS) grade hoses performance

Nominal hose bore size Actual bore size Bioflex Ultra grade (braid) Helical wire Maximum working pressure of hose Burst pressure Minimum bend radius
inmminmm  barpsibarpsiinmm
389.50.3829.7SS-80116050072003419
12150.51613.1SS701015400580011238
58160.63816.2SS65940380550013445
34200.76019.3SS608703004350250
*78220.87022.1SS55800220320021855
1251.01225.7SS50720200290023470
114321.26832.2SS4565018026004100
*138351.37034.8SS4058016023204100
112401.51638.5SS405801602320512140
*178481.86647.4SS355001402000658170
2502.01251.1SS3043012017508200
212652.50863.7SS202908011601178300
3803.02476.8SS15218608701334350
SS = Stainless steel braid

*The 78", 138" and 178" hose sizes are only suitable for use with PTFE lined sanitary clamp (or triclover) end fittings and PTFE lined I-Line end fittings.

** The maximum working pressure (MWP) of a hose assembly is limited to the lowest of the MWP’s of either of the two end fittings, or of the hose itself as listed above. The MWP of the hose reduces as the operating temperature increases, consult Aflex Hose for guidance.

Tube only (TO) grade hoses performance

Nominal hose bore size Actual bore size Bioflex Ultra grade Helical wire Maximum working pressure of hose Burst pressure Minimum bend radius
inmminmm  barpsibarpsiinmm
389.50.3829.7TO-572202901835
12150.51613.1TO5722029023860
58160.63816.2TO5722029021264
34200.76019.3TO57220290375
*78220.87022.1TO4601623031290
1251.01225.7TO46016230434110
114321.26832.2TO34312175512140
*138351.37034.8TO2298116612160
112401.51638.5TO22981167180
*178481.86647.4TO229811611280
2502.01251.1TO229811612200
TO = Tube only

*The 78", 138" and 178" hose sizes are only suitable for use with PTFE lined sanitary clamp (or triclover) end fittings and PTFE lined I-Line end fittings.

** The maximum working pressure (MWP) of a hose assembly is limited to the lowest of the MWP’s of either of the two end fittings, or of the hose itself as listed above. The MWP of the hose reduces as the operating temperature increases, consult Aflex Hose for guidance.

Note: 212" & 3" tube only (TO grade) cannot be ordered as an assembly.

Specifications

Technical specifications

EPDM rubber covered (RC/BK) grade hosesPolypropylene braid (PB) grade hosesSilicone rubber covered (SI) grade hosesStainless steel braid (SS) grade hosesTube only (TO) grade hoses
Nominal bore size9.5 - 80 mm (0.375 - 3 in) 15 - 80 mm (0.5 - 3 in) 9.5 - 80 mm (0.375 - 3 in) 9.5 - 80 mm (0.375 - 3 in) 9.5 - 50 mm (0.375 - 2 in) 
Actual bore size9.7 - 76.8 mm (0.382 - 3.024 in) 13.1 - 76.8 mm (0.516 - 3.024 in) 9.7 - 76.8 mm (0.382 - 3.024 in) 9.7 - 76.8 mm (0.382 - 3.024 in) 9.7 - 51.1 mm (0.382 - 2.012 in) 
Length15 - 30 m (50 - 100 ft) 15 - 30 m (50 - 100 ft) 15 - 30 m (50 - 100 ft) 15 - 30 m (50 - 100 ft) 25 - 30 m (80 - 100 ft) 
Outside diameter15.5 - 92.8 mm (0.61 - 3.654 in) 20.5 - 94.8 mm (0.8 - 3.732 in) 15.5 - 92.8 mm (0.61 - 3.654 in) 12.8 - 87.8 mm (0.5 - 3.457 in) 12 - 58.9 mm (0.47 - 2.32 in) 
Max. operating pressure80 bar (1160 psi) 35 bar (500 psi) 80 bar (1160 psi) 80 bar (1160 psi) 5 bar (72 psi) 
Burst pressure60 - 500 bar (870 - 7,200 psi) 40 - 140 bar (580 - 2,000 psi) 60 - 500 bar (870 - 7,200 psi) 60 - 500 bar (870 - 7,200 psi) 8 - 20 bar (116 - 290 psi) 
Certification and compliance3.1 Traceability, 3-A 62-02, Anti-static to BS5173 section 103.13 part 6.2 and 6.3, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), Fireproof to BS5173 section 103.13 part 6.2 and 6.3, ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class VI 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class VI 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class VI 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, EU Regulation 10/2011, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class VI 
Operating temperature-40 °C to 150 °C (-40 °F to 302 °F) -30 °C to 100 °C (-22 °F to 212 °F) -73 °C to 240 °C (-100 °F to 400 °F) -73 °C to 260 °C (-100 °F to 500 °F) 
Bend radius19 - 350 mm (0.75 - 13.75 in)  38 - 350 mm (1.5 - 13.75 in)  19 - 350 mm (0.75 - 13.75 in)  19 - 350 mm (0.75 - 13.75 in)  35 - 300 mm (1.375 - 12 in)  
Weight per unit length 0.22 - 4.3 kg/m0.22 - 3.02 kg/m0.22 - 4.3 kg/m0.14 - 3.13 kg/m0.06 - 1.25 kg/m
Weight per unit length 0.15 - 2.96 lb/ft0.15 - 2.02 lb/ft0.15 - 2.96 lb/ft0.09 - 2.1 lb/ft0.04 - 0.84 lb/ft
Braid typeNone 
CoverEPDM None Silicone rubber None None 
Hose external protection optionsProtection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings Protection coil, Safegard, Scuff rings 
End fitting3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings 
Labelling optionsColour Coding, Standard Colour Coding, Standard Colour coding, Standard, Streamline tagging Colour Coding, Standard Colour Coding, Standard 
Vacuum resistanceUsable at vacuum -0.9 bar up to 200 °C (392 °F) Usable at vacuum -0.9 bar up to 200 °C (392 °F) Usable at vacuum -0.9 bar up to 200 °C (392 °F) Usable at vacuum -0.9 bar up to 200 °C (392 °F) Usable at vacuum -0.9 bar up to 200 °C (392 °F) 
Note: Max length is dependant on bore size

Materials of construction

Helical wireStainless steel 316
Liner tubePTFE
BraidPolypropylene, Stainless steel

Documentation

Brochures

  1. Bioflex Ultra technical brochure (EN).pdf
    PDF - 2,4mb
  2. PTFE hoses for Biotech and Pharmaceutical (EN).pdf
    PDF - 1,9mb

Datasheets

  1. Polypropylene braid (PB) grade hoses datasheet (EN).pdf
    PDF - 284,5kb
  2. EPDM rubber covered (RCBK) grade hoses datasheet (EN).pdf
    PDF - 265,3kb
  3. Tube only (TO) grade hoses datasheet (EN).pdf
    PDF - 265kb
  4. Silicone rubber covered (SI) grade hoses datasheet (EN).pdf
    PDF - 269,6kb
  5. Stainless steel braid (SS) grade hoses datasheet (EN).pdf
    PDF - 252,9kb

Other Resources

  1. configure-for-abrasion.pdf
    PDF - 232,1kb
  2. configure-for-bend.pdf
    PDF - 164,2kb
  3. special-usage-conditions-bfxu.pdf
    PDF - 143,7kb
  4. length-calculation.pdf
    PDF - 192,4kb

ETH Hose Assembly

Purpose

For use in applications where the temperature of the process fluid must be regulated as it passes through the hose. In some applications, an additional ‘melt out’ facility may also be required.

Description

The heating element comprises self-regulating element spirally wrapped around the hose assembly. Self-regulating elements may require a sensor and controller if a specific maintain temperature is required. Please consult Aflex Hose for clarification. The power leads and (if applicable) temperature sensor leads emerge from the hose assembly at one end, through glands and conduits. The thermal insulation is foam rubber, silicone foam rubber. The outer cover may be a polypropylene braid or SS wire braid with a blue or black EPDM rubber cover.

Design

Each hose is custom designed and built. Application details must be supplied by filling in an “ETH Hose Questionnaire”, available from the website. Generally, for hazardous areas, particularly “Zone 1”, the Self-Regulating type of heating element is employed, with or without a temperature sensor and control, and flameproof glands and conduit are also required. The watts per metre of the heating element, the pitch of the spiral on the hose, and the thickness of the thermal insulation are all calculated in accordance with established formulae to give the required maintained temperature.

Specifications

As for Bioflex Ultra GP, SS in Specifications, except that the minimum bend radius is tripled and the outside diameter and weight are significantly increased in line with the particular design. The maximum length of a CH/ETH hose is 10m (33ft).

Limitations

1” PTFE lined PN10 flange spigots on heated hoses can only have a maximum flare diameter of 50mm, not 63mm. If the hose is “hanging”, straight or at 90˚, under its own weight, special construction is required, so advise Aflex Hose accordingly. Minimum ETH Hose assembly length, when collars are used 1mtr.

ETH Hose Assembly ETH Hose Assembly

Options and accessories

Braids, Covers and External Protections

Hose
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Tube only -TO        
Stainless Steel - SS        
Rubber Covered - RC          
Polypropylene Braid - PB              
Platinum Cured - SI        
Braids
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Plastic Rubber option            
Aramid                
Kynar Braid                
Hastelloy Braid                
Blue EPDM            
Black EPDM            
External protections
  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Safeguard Protection Sleeve - SG      
Scuff Ring - SR      
Protection Coil - PC      
Double Rubber Cover End Protection - RC300        
Double Rubber Cover End Protection - DBK300        

 

End Fittings

  Bioflex Ultra Pharmaline N Pharmaline X FaBLINE Corroflon Corroline+ Smoothbore Hyperline FX Visiflon
Swivel Flange Fittings - Non-Lined      
Swivel Flange Fittings - Lined          
Cam & Groove Fittings Male Non-Lined      
Cam & Groove Fittings Male Lined          
Cam & Groove Fittings Female Non-lined      
Cam & Groove Fittings Female Lined          
Sanitary Triclamp Fittings PTFE Lined and Flared            
Sanitary Triclamp Fittings - Non-Lined      
Sanitary & Mini Sanitary      
Sanitary Triclamp Fittings - 90° Elbow Fitting      
DIN 11851 / SMS Fittings - PTFE Lined            
DIN 11851 Fittings - Non-Lined      
RJT Female Fittings - Non-lined      
BSP & NPT Threaded Fittings - NPT & BSPT Fittings
BSP & NPT Threaded Fitting - BSP 60° Cone seat female fittings
JIC Fittings
PTFE Dip Pipe Fittings        
3-A Sanitary Fittings          
90° Elbow Fitting
Grooved Standpipe Fittings
IDF Female / Male - Non-lined        
ENCAP Fittings        
PTFE Tail or Hydraulic Fittings            
PTFE Tail Fittings          

How to order

Specify all requirements in order shown below:

  1. Quantity
  2. Hose size
  3. PTFE Liner
  4. Braid
  5. External Cover
  6. Protection system
  7. Length
  8. End fittings
Example
Written description 4 off x 1” bore Bioflex Ultra, AS, SS, RC, DRC-300 hose x 3.00 metres long.
Both ends non-lined ANSI 150# S/S Flanges
Part numbers 4 off Part No. 16-BFXU/AS-RC-00-3.00m-12-12, with DRC 300 at both ends.

 

Special requirements:

  • Hose construction
  • Tagging information
  • Certification
  • Special testing

Specify full written description on enquiry or purchase order:

Hose Grades:

PTFE liner Braids Rubber covers
Natural (GP) 316 stainless steel (SS) Platinum cured silicone
Antistatic (AS) Polypropylene (PB) Blue EPDM rubber cover (RC)
    Black EPDM rubber cover (BK)

External protections available – see braid, covers and end fittings page.  

Bioflex Ultra assembly length and limitations

LISTED MINIMUM LENGTHS DO NOT INCLUDE FITTINGS.

Hose length + end fittings = Total hose assembly length (sealing face to sealing face)

Lengths made to customer requirement. Tolerance +2 %/-0 %. Closer tolerances available to special order.

Nominal Size of Hose Minimum Hose Length Between Fittings Maximum Hose Assembly Length
Longer lengths may be available by special order
Used Straight Flexed Through 90°
All Grades TO, KYB Grades SS, PB RC Grades
inches (mm) inches (mm) inches (mm) inches (mm) Metres (ft)
3/8 (10) 3 (75) 3.00 (75) 3.00 (75) 100 (30)
1/2 (15) 3 (75) 3.00 (75) 3.00 (75) 100 (30)
5/8 (16) 3 (75) 4.00 (100) 3.00 (75) 100 (30)
3/4 (20) 3 (75) 4.72 (120) 4.00 (100) 100 (30)
7/8 (22) 3 (75) 5.71 (145) 4.00 (100) 100 (30)
1 (25) 3 (75) 6.89 (175) 4.33 (110) 100 (30)
11/4 (32) 4 (100) 8.66 (220) 6.30 (160) 100 (30)
13/8 (35) 4 (100) 10.04 (255) 7.48 (190) 100 (30)
11/2 (40) 4 (100) 11.22 (285) 8.66 (220) 100 (30)
17/8 (48) 4 (100) 17.32 (440) 11.81 (300) 100 (30)
2 (50) 4 (100) 18.70 (475) 12.40 (315) 100 (30)
21/2 (65) 4 (100) 27.95 (710) 18.70 (475) 60 (18)
3 (80) 4 (100) 32.48 (825) 21.65 (550) 50 (15)

 

End Fittings

Large range of ‘standard’ end fittings available.

Special order—non-standard grades of SS or materials such as Hastelloy or Monel.

Specification Equivalents
Grade BS
British Standard
AISI
American Standard or
C = Casting Grade
EN
European Norm
316L SS BS 316 S11 AISI 316 L EN1.4404
316C SS BS 316 C16 CF8M EN 1.4408
304 SS BS 304 S15 AISI 304 EN 1.4301

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