Proven reliability in tough mining environments

Increase productivity and lower costs

Unplanned maintenance, extended downtime and complex repairs are disruptive and expensive for mining and mineral processing operations. Our reliable pumps and hoses are engineered to avoid these stressful situations.

Mining and mineral processing companies trust our solutions to: 

  • Increase meantime between failures (MTBF)
  • Decrease meantime to repair (MTTR)
  • Minimise maintenance costs
  • Boost operational efficiency in harsh environments

Whether it is transferring corrosive and abrasive slurries, dewatering or precise chemical dosing, we provide a wide range of robust peristaltic pumps, hoses, tubes and ancillaries for fluid handling in mining operations, with expert on-site technical support.

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Solutions for an efficient and reliable mining process

Robust peristaltic pumps and hoses

Whether by volume or mass, Bredel hose pumps can outperform centrifugal pumps in continuous flow rates up to 72 m³/h and intermittent flow rates up to 108 m³/h when pumping concentrate, gangue or tailings, as well as chemical reagents and coagulants. Their ability to handle abrasive, high-viscosity fluids minimises process water usage, maximises uptime and reduces maintenance. Bredel hose pumps are unaffected by changes to flow rate and solids content, up to 16 bar back pressure. 

Find out more about Bredel pumps and hoses

Operational efficiency with minimal maintenance

Our pumps are built to reduce maintenance frequency and cost by their design:

  • No impellers, liners, mechanical or packed seals, check valves, rotors, or stators to replace
  • The only wear part is the hose or tube - replaced in minutes with standard tools
  • Hoses are manufactured for consistency, repeatability, chemical compatibility and a long life
  • Genuine spare parts precisely matched for our pumps reduce the risk of costly, hazardous breakdowns

With easily replaceable components, local stock availability, and genuine spare parts, maintenance becomes faster, safer, and more cost-effective.

Sustainable mining

From metallic oxide to sulphide and carbon-based ore extraction, benefits of our solutions for a more sustainable operation include:

  • Reduce resource loss: inaccurate reagent dosing reduces flotation efficiency, increasing waste by sending valuable ore to tailings and requiring additional costly reprocessing. This weakens environmental sustainability and operational efficiency
  • Reduce chemical consumption: accurate dosing prevents costly under- or overdosing of reagents; low-shear, gentle peristaltic pumping protects the consistency of polymer chains, avoiding damage to the chemical
  • Reduce water consumption: Bredel hose pumps reliably handle slurries with a solids mass concentration of up to 80%, maintaining stable performance under varying conditions where centrifugal pumps are limited by BEP (Best Efficiency Point) sensitivity
  • Reduce energy use: maximum hydraulic efficiency, with no internal slip
  • Reduce risk: reliable chemical containment prevents uncontrolled leakage and supports a safer, cleaner operating environment
  • Built to last: fewer repairs, fewer parts, and longer service life reduces waste 

Less water consumption

Bredel’s reliable peristaltic pump technology supports improved water management in mining applications, enabling water savings of up to 70% compared with typical centrifugal pump installations. These savings are achieved as Bredel hose pumps can handle a much higher solids mass concentration and are unaffected by fluctuations, reducing the need for dilution water to maintain operation within narrow solids content limits.

Good water management minimises environmental impact as well as disruption to mining operations.

Clog-free Bredel hose pumps can handle undiluted tailings and thickener underflow slurries with a solids mass concentration of up to 80%, including mixed regime slurries with oversized particles up to 25% of the hose diameter, for example mixtures of fine and course tailings.

As Bredel pumps do not require mechanical seals or packing, they eliminate the need for seal water and prevent packing-related leakage. This reduces process wastewater treatment requirements and the demand for gland service water. By enabling operation at higher slurry solid concentrations, Bredel hose pumps help mining operations reduce overall water usage. This lowers tailings volumes and reduces the load on tailings treatment and storage systems, delivering clear environmental and operating cost benefits.

Discover how peristaltic pumps can deliver 70%+ water savings

Case study

Bredel and Qdos pumps are helping to decontaminate minewater at South Crofty tin mine.

 

Read the full case study

Solutions to minimise impact on the environment

Reducing water consumption also results in lower chemical usage and less energy required for treating process wastewater.

Along with Watson-Marlow cased pumps, Bredel hose pumps and Aflex hoses, Qdos pumps are used in the refining of critical minerals and metals such as lithium, which are essential for transitioning to greener energy.

Our pumps are contributing to reducing the impact of mining on local environments.

 

Find out more about sustainability at Watson-Marlow

Benefits and features

  • Advanced peristaltic pump technology
  • Reduced downtime and lower maintenance costs
  • Significantly lower water consumption
  • Self priming, no need of flooded suction
  • Runs dry without additional protection
  • No moving mechanical parts in contact with the product
  • Fully contained design, preventing uncontrolled leaks of hazardous or contaminating chemicals
  • Support on site, local stock and genuine spares
  • Fewer spare parts to stock, better inventory control
  • Long service life, lower total cost of ownership

Mining product portfolio

  1. APEX hose pumps

    APEX hose pumps

    Flow rates to 6,200 L/h (27.3 USGPM) and pressures up to 8 bar (116 psi). Optimised for process uptime.

    Pumps - hose pumps

Applications

Case studies

Global support

Our pumps provide a rapid return-on-investment due to fast servicing, long service life and the lack of ancillary equipment.

Backed by a global support network of specialist engineers, our team can provide engineering solutions wherever you are in the world.

Contact us for support

Contact our mining specialists

Book a visit from our local experts to get tailored advice on pump technology and efficiency improvements

Contact the team