Pumps - sine pumps

Certa and Certa Compact pump

Overview

Certa process pumps

Engineers in food and beverage and hygienic solution plants are frequently faced with pumping a wide range of products from high-viscosity orange juice concentrates and bakery products to sheer sensitive products like deli salads, cheese curds and savoury pie fillings. Certa meets the highest standards in hygiene and cleanability combined with improving process efficiency and minimising total cost of ownership.

 Hygienic design

  • EHEDG Type EL - Class I
  • Now with EHEDG Type EL Aseptic Class I
  • All contact parts FDA and EG1935 compliant

 Virtually pulse free

  • Smooth product flow, no need for ancillary dampeners
  • Up to 255,000 L/h, 8 million cP and 15 bar

 Low shear handling

  • Prevents aeration foaming
  • Improves yield and maintains product quality

 Lowest cost of ownership

  • Reduced CIP cycle time and reduced cleaning agents
  • Maintenance can be carried out within minutes. Pump can remain in the system for maintenance. No need to take it to the maintenance shop.

 Energy efficient

  • Up to 50 % less power consumption than lobe or circumferential pumps
  • Higher energy efficiency at higher viscosities

Features and benefits

  • Gentle product handling preserves high quality of product - superior viscous handling
  • EHEDG Type EL Class I - now also with EHEDG Type EL Aseptic Class I
  • Impressive suction capability: -0.85 bar (vacuum) / -12.3 psi (atm)
  • Low shear and virtually no pulsation
  • Outstanding energy efficient pumping principle - up to 50 % less power than other pumps
  • Only one shaft and one seal system - different port orientations available
  • Bi-directional running
  • Two year warranty

Technical summary

Max. flow rate255000 L/h
Max. flow rate1124 USGPM
Volume per revolution0.08 - 10.64 L
Volume per revolution0.021 - 2.81 USG
Max. particle size13 - 100 mm
Max. particle size0.51 - 3.9 in
Standards3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 
CertificationEC 1935/2004, FDA 

Technical Summary table lists features available within the range. See ‘Specifications’ tab for model specific information.

Performance

Certa 100 / Certa Compact performance

Certa 200 / Certa Compact performance

Certa 250 / Certa Compact performance

Certa 300 / Certa Compact performance

Certa 400 / Certa Compact performance

Certa 500 / Certa Compact performance

Certa 600 / Certa Compact performance

Specifications

Technical specifications

Certa 100 / Certa CompactCerta 200 / Certa CompactCerta 250 / Certa CompactCerta 300 / Certa CompactCerta 400 / Certa CompactCerta 500 / Certa CompactCerta 600 / Certa CompactCerta 800
Max. flow rate4800 L/h7800 L/h11520 L/h18000 L/h41760 L/h69120 L/h99000 L/h255000 L/h
Max. flow rate21.1 USGPM34.2 USGPM50.5 USGPM78.9 USGPM183.2 USGPM303.2 USGPM434.2 USGPM1124 USGPM
Volume per revolution0.08 L0.13 L0.24 L0.5 L1.16 L1.92 L2.75 L10.64 L
Volume per revolution0.021 USG0.034 USG0.063 USG0.132 USG0.305 USG0.505 USG0.724 USG2.81 USG
Max. particle size13 mm18 mm22 mm30 mm38 mm50 mm60 mm100 mm
Max. particle size0.51 in0.71 in0.87 in1.18 in1.5 in1.97 in2.36 in3.9 in
Suction pressure85% of a vacuum 85% of a vacuum 85% of a vacuum 85% of a vacuum 85% of a vacuum 85% of a vacuum 85% of a vacuum 85% of a vacuum 
Max. operating speed1000 rpm1000 rpm800 rpm600 rpm600 rpm600 rpm600 rpm400 rpm
Maximum operating pressure6, 10 bar6, 10 bar6, 15 bar6, 15 bar6, 15 bar6, 15 bar6, 15 bar15 bar
Maximum operating pressure87, 145 psi87, 145 psi87, 217 psi87, 217 psi87, 217 psi87, 217 psi87, 217 psi217 psi
Operating temperature range -20 °C to 100 °C-20 °C to 100 °C-20 °C to 100 °C-20 °C to 100 °C-20 °C to 100 °C-20 °C to 100 °C-20 °C to 100 °C-20 °C to 100 °C
Operating temperature range -4 °F to 212 °F-4 °F to 212 °F-4 °F to 212 °F-4 °F to 212 °F-4 °F to 212 °F-4 °F to 212 °F-4 °F to 212 °F-4 °F to 212 °F
Max. SIP temperature 121 °C121 °C121 °C121 °C121 °C121 °C121 °C121 °C
Max. SIP temperature 250 °F250 °F250 °F250 °F250 °F250 °F250 °F250 °F
Standards3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 3-A, ATEX, EHEDG Type El Class I, EHEDG Type EL Class I Aseptic 
CertificationEC 1935/2004, FDA EC 1935/2004, FDA EC 1935/2004, FDA EC 1935/2004, FDA EC 1935/2004, FDA EC 1935/2004, FDA EC 1935/2004, FDA EC 1935/2004, FDA 
Port orientationVarious options to meet your requirements Various options to meet your requirements Various options to meet your requirements Various options to meet your requirements Various options to meet your requirements Various options to meet your requirements Various options to meet your requirements Various options to meet your requirements 
Port typeFlange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC Flange, Milk fitting, Others available on request, RJT, SMS, TC 
Shaft diameter28 mm28 mm28 mm50 mm50 mm50 mm65 mm110 mm
Shaft diameter0.98 inch0.98 inch0.98 inch1.97 inch1.97 inch1.97 inch2.56 inch4.33 inch
Shaft height3.74 inch4.31 inch5.91 inch6.69 inch7.87 inch9.84 inch10.04 inch15.94 inch
Shaft height95 mm109.5 mm150 mm170 mm200 mm250 mm255 mm405 mm
*Max Operating Pressure the lowest value is for the Certa Compact

dimensions

Pump size
Model Nozzles Length
N1 N2 Certa N2 Certa Compact N3 L1 Certa L1 Certa Compact L2 Certa L2 Certa Compact
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
Certa 100 139 5.472 228 - 25 8.976 - 0.984 220 ± 25 8.661 ± 0.984 10 0.394 265 10.079 122.5 4.823 730 28.740 320 12.598
Certa 200 155 6.102 242.5 - 25 5.610 - 0.984 230 ± 25 9.055 ± 0.984 10 0.394 299 11.772 124 4.882 730 28.740 370 14.567
Certa 250 192 7.559 281 - 25 11.063 - 0.984 270 ± 25 10.630 ± 0.984 12 0.472 352 13.858 134.5 5.295 850 33.465 400 15.748
Certa 300 238 9.370 305 - 35 12.008 - 1.378 263 ± 25 10.354 ± 0.984 18 0.709 456 17.953 149 5.866 1100 43.307 480 18.898
Certa 400 324 12.756 322 - 35 12.677 - 1.378 329 ± 25 12.953 ± 0.984 31 1.221 514 20.236 174 6.850 1300 51.181 600 23.622
Certa 500 327 12.874 378 - 35 14.882 - 1.378 335 ± 25 13.189 ± 0.984 25 0.984 564 22.205 210 8.268 1300 51.181 600 23.622
Certa 600 343 13.504 380 - 35 14.961 - 1.378 352 ± 25 13.858 ± 0.984 28 1.102 639 25.158 252.5 9.941 1400 55.118 650 25.591
Certa 800 535 21.063 740 29.134 N/A N/A 38 1.496 807 31.771 N/A N/A 2200 86.614 N/A N/A

Pump weight
Model kg lb
Certa 100 44 97
Certa 100 Compact 25.5 56
Certa 200 49 108
Certa 200 Compact 34 75
Certa 250 89 196
Certa 250 Compact 52 115
Certa 300 124 273
Certa 300 Compact 79.5 175
Certa 400 215 474
Certa 400 Compact 164.5 363
Certa 500 344 758
Certa 500 Compact 231.5 510
Certa 600 508 1120
Certa 600 Compact 411 906
Weights are estimated, based on an application with 4 bar at 250 rpm.

Materials of construction

HousingStainless steel 1.4404, Stainless steel 316L
Bearing frameStainless steel 1.4301, Stainless steel 304
RotorA276 (CF10SMnN), A494 (CY5SnBiM), Hardened and chrome plated
GateMWR, PA6GF30, PEEK, Polyamide, POM metal detectable, PTFE, WRP, WRP PUR-Inlay
Seals/gasketsEPDM, FKM, Others available on request
Mechanical sealSiC/Ca-PTFE, SiC/SiC-PTFE
Double Mechanical sealSiC/SiC
Shaft sealPTFE, SSIC
O-Ring seal systemFKM
Single Lip seal systemPUR

Literature

Brochures

  1. Certa pump brochure (US).pdf
    PDF - 1mb
  2. Certa pump aftercare (US).pdf
    PDF - 183.5kb
  3. Personal care sector (US).pdf
    PDF - 1mb

Datasheet

  1. Certa 600 Certa Compact datasheet (US).pdf
    PDF - 1023.5kb
  2. Certa 100 Certa Compact datasheet (US).pdf
    PDF - 943.8kb
  3. Certa 800 datasheet (US).pdf
    PDF - 908kb
  4. Certa 200 Certa Compact datasheet (US).pdf
    PDF - 954.3kb
  5. Certa 400 Certa Compact datasheet (US).pdf
    PDF - 1008.3kb
  6. Certa 250 Certa Compact datasheet (US).pdf
    PDF - 940.9kb
  7. Certa 500 Certa Compact datasheet (US).pdf
    PDF - 1mb
  8. Certa 300 Certa Compact datasheet (US).pdf
    PDF - 996.4kb

Manuals

  1. Certa Compact Manual (EN).pdf
    PDF - 1.9mb
  2. Certa pump manual addendum (EN).pdf
    PDF - 1.8mb
  3. Certa pump manual (EN).pdf
    PDF - 9mb
  4. Certa 800 pump manual (EN).pdf
    PDF - 1.9mb
  5. Certa pump COP addendum (EN).pdf
    PDF - 812.8kb

Other Resources

  1. Accessing the CERTA Augmented Reality App (EN).pdf
    PDF - 2.3mb
  2. Certa 800 Mee sustainability curves (US).pdf
    PDF - 146.2kb
  3. Certa 100 to 600 Mee sustainability curves (US).pdf
    PDF - 4mb

Certification

The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers, food industries, research institutes as well as public health authorities and was founded in 1989 with the aim to promote hygiene during the processing and packing of food products.

3-A SSI is an independent, not-for-profit corporation dedicated to advancing hygienic equipment design for the food, beverage, and pharmaceutical industries.

FDA is responsible for protecting the public health by assuring the safety, efficacy and security of human and veterinary drugs, biological products, medical devices, our nation’s food supply, cosmetics, and products that emit radiation.

REGULATION (EC) No 1935/2004 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27 October 2004 on materials and articles intended to come into contact with food

ATEX Directive (2014/34/EU): Machinery and equipment manufacturers, their authorised representatives, importers, or any persons responsible for placing a product on the market, must ensure that equipment falling under the ATEX Directive (2014/34/EU) prevents, or limits the impact to an adequate level of safety, an ignition of explosive atmospheres. As a visible sign of compliance with ATEX, the CE marking must be affixed to the equipment.

Options and accessories

Options and accessories

Certa Compact Sine pump

Limited on space?

With a 30% reduction in footprint on the Certa Sine pump from MasoSine, the Certa Compact Sine pump is a compact solution for customers when space for an installation is limited.

As with all Certa Sine pumps, the Certa Compact delivers energy savings as it consumes up to 50% less power than lobe or circumferential pumps with exceptional performance for all applications, including handling highly viscous products.

O-ring seal system

To support customers with clean out of place (COP) processes, Certa pumps are offered with an ergonomic hinge and O-ring seal system. The hybrid system includes a hexagonal locking screw and O-ring seal system to support frequent assembly and disassembly without the need for specialist tools or training. The O-ring seal provides additional protection against system vibration and cavitation.

Other options and accessories
  • Pump jacketing to maintain the duty fluid temperature
  • Static and dynamic flush systems available
  • Single mechanical seal or single mechanical seal with flush
  • Double mechanical seal, either flushed only or pressurized
  • Flush and double mechanical seal can be retrofitted without any modification

Videos

CERTA augmented reality app

Take a tour

 

Certa animation

Certa cut away

Certa clean in place

The video shows the MasoSine Certa pumps’ ability to clean in place even the toughest substances. For the purposes of this demonstration, mustard has been pumped and allowed to dry. Just cold water without a cleaning agent is then run through the pump, removing all traces of the mustard with ease.

Certa pumps are:

  • Designed for CIP cleaning and SIP sterilisation
  • Cleanability proven by EHEDG and 3A
  • Food compliance materials: FDA and EG 1935

Maintenance Videos

Certa - Assembly

Certa - Dismantling

Certa - Changing pump orientation

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